§ Command Center
Global Operating Picture
FUSION ENGINE · v3.1 · CONFIDENCE 0.94
Food Safety Index
92.4
0.8
HACCP CCP Adherence
98.1%
0.3
FSSAI Compliance
96.7%
0.4
Predicted Contamination Risk
4.2%
0.9
Allergen Cross-Contact Events
3
2
Foreign Body Detections (24h)
11
4
Cold Chain Excursions
2
1
GMP Hygiene Violations
18
5
Ammonia / CO₂ Alerts
1
0
Flour Dust ATEX Risk
27
3
Open CAPAs
39
6
Digital Twin · Semantic Site ViewFUSED · 312 CAMS · 48 SENSORS
Oven Zone 220°C — PPE gap
CAM-OVN-04
Forklift in pedestrian aisle
CAM-WHS-09
Hairnet / jewellery breach
CAM-MIX-03
Allergen changeover gap
CAM-PCK-12
Flour dust 38% LEL
CAM-FLR-01
CAM-OVN-04
CAM-PCK-12
CAM-MIX-03
CAM-CLD-07
Semantic Observation
Likely food-safety hotspot at BIDADI · PACKING LINE-4 — allergen changeover gap + recurring hairnet drop-off + metal-detector rejects correlate over last 6h.
TIME TRAVELT−16m
Autonomous Agents
6 / 6 ACTIVEFood Safety Agent
● Auditing· load 64%
Monitoring HACCP CCPs, allergen changeovers and GMP hygiene across 6 plants
- Bidadi Line-4 allergen changeover gap detected (peanut → milk)
- Hairnet/PPE compliance ↑ 3.1% week/week
HACCP & Compliance Agent
● Reporting· load 42%
Generating FSSAI + FSSC 22000 quarterly evidence pack
- 3 CCP deviations open across Pune and Hajipur
- BRCGS audit-ready evidence: 312 items linked
Contamination Investigator Agent
● Reconstructing· load 28%
RCA in progress for INC-2026-0418 (foreign metal in cookie SKU)
- Timeline reconstructed across 4 cameras + metal detector log
- Likely root cause: worn sieve mesh at flour intake S-2
Cold Chain Intelligence Agent
● Tracking· load 51%
Monitoring 142 cold rooms, 38 reefers, 9 ammonia loops
- Bhiwandi CR-4 door cycles ↑ 22% — risk to dairy SKUs
- Ammonia leak risk score elevated at Pune R-22 loop
Workflow Agent
● Orchestrating· load 73%
14 active workflows, 3 escalations to QA Head
- Auto-ticketed CIP skip at Pune T-104 → Production
- Hold-and-release issued for SKU BRT-50g batch B-2241
Plant Memory Agent
● Learning· load 88%
Indexing 3.1M semantic observations across plants
- Recurring hairnet drop-off on Bidadi night shift
- New pattern: oven door dwell at Rudrapur Line-2
Live Semantic Event Stream
| Time | Camera | Site | Score | Reasoning | Level |
|---|---|---|---|---|---|
| 14:02:11 | CAM-OVN-04 | Bidadi Biscuit Plant | 0.92 | Oven exit belt — operator without heat-resistant gloves at 220°C zone | critical |
| 14:01:48 | CAM-PCK-12 | Bidadi Biscuit Plant | 0.81 | Allergen line changeover — peanut SKU started before CIP verification logged | critical |
| 14:01:22 | CAM-MIX-03 | Rudrapur Bakery Lines | 0.74 | Hairnet non-compliance + jewellery detected at dough mixer 2 | high |
| 14:00:59 | CAM-FLR-01 | Hajipur Snack Plant | 0.69 | Flour dust concentration rising near silo intake — ATEX threshold 38% | high |
| 14:00:31 | CAM-CLD-07 | Bhiwandi Cold Chain DC | 0.58 | Cold room door held open 4m 12s — temp drift +3.2°C | moderate |
| 13:59:47 | CAM-WHS-09 | Bhiwandi Cold Chain DC | 0.77 | Forklift speeding 11 km/h crossing pedestrian aisle B (FSMS aisle) | high |
| 13:59:02 | CAM-NH3-02 | Pune Dairy & Cheese Unit | 0.83 | Ammonia sensor R-22 spike — 18 ppm near pasteurizer plate cooler | critical |
| 13:58:11 | CAM-CIP-05 | Pune Dairy & Cheese Unit | 0.61 | CIP cycle aborted — caustic rinse step skipped on Tank T-104 | high |
| 13:57:40 | CAM-MTL-01 | Kolkata Rusk & Cookie | 0.55 | Metal detector reject bin unsealed — possible re-entry of contaminated rusk | moderate |
| 13:57:02 | CAM-PCK-22 | Bidadi Biscuit Plant | 0.46 | Wrapper film tension drift — seal integrity risk on SKU BRT-50g | moderate |